... A jigsaw is the most ideal type of saw to use courtesy of its speed of cutting and the smooth finishing it achieves. The teeth are set to cut a groove wider than the thickness of the tool wall. So I think the hole saw bit is the best option. You’re seeing this ad based on the product’s relevance to your search query. (To cut anything but a straight line, opt for a jigsaw. Aim your circular saw on the plexiglass sheet and wait until it reaches its full speed (the best rpm rate for cutting plexiglass sheets is 3450 RPM and no more than that.) Solid surface is durable, sanitary and non-porous, making it a great choicefor kitchen or bathr… It's not as easy as I thought it would be. A carbon steel hole saw is an economical and flexible choice used for cutting holes in wood, plastic and soft sheet metal. Response must be less that 100,000 characters. Heavy Duty Hole Saws for Sheet Metal and Plastic Sheets. Also a bit spendy for an occasional use but leave a very nice finish. You aren't cutting straight through it; just scoring it deep enough … Usually a pilot drill and guide are provided to locate and center the hole saw. Acrylic and plastic are soft materials by nature, and power tools should be used with care. Questions should also include a sketch or a photo that illustrates your issue. Cut Clean, Smooth, and Precise Holes Through Wood, Plastic, PVC Board and Drywall. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. I have a hole saw with a removable center bit that I think will be the perfect size. $24.99 $ 24. I measured last night and need a disc that's 2 1/4. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan … If I strive for perfection, I can generally achieve good'nuff, If I strive for good'nuff, I generally achieve firewood:furious: http://www.toolstoday.com/p-5879-so...stic-cutting-up-cut-down-cut-router-bits.aspx, http://www.woodworkingtalk.com/gallery/showgallery.php?cat=500&ppuser=1269, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. If anyone always gets nice really clean edges, I would like to know your method. Thanks. Shop a large range of acrylic hole saw at MSC Industrial Supply. Make straight cuts with a circ… Hole saws are fine for cutting holes in plastic (or metal) where the hole size required is a standard hole saw diameter. Both materials cut well with a band saw or table saw using a … Now remove the pilot bit and saw the Lexan using the plywood to restrain/guide the saw. Put the sheet on a working surface; Mark the points where you need to cut … 99. :smile: A forum community dedicated to professional woodworkers and enthusiasts. Built from a combination of high-speed steel and soft, spring steel, bi-metal hole saws offer durability, flexibility and a smooth cutting … Durable High Speed Steel (HSS). Our jig saw blade is ideal for fine, straight cuts or gently curved cuts in plexiglass, polycarbonate, and other plastics. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, … Place the acrylic sheet on top of the rigid foam insulation, and mark the line to be cut. A shaft is fastened to the top of the tube so that it can be mounted in a drill press to drive the saw. I recommend using a circular saw jig, or a … They're the economical … Hole Saw … For a better experience, please enable JavaScript in your browser before proceeding. It is also really convenient, as you’re using a powerful, handheld saw. Hole Saw Pilots for Enlarging Holes. One of the most familiar of theseproducts, featured in the photo to the left, is Corian© by DuPont. For very thin strips of plexiglass, make sure to use a wooden safety guide to keep your hands a safe distance from the blade. There's a problem loading this menu right now. Top subscription boxes – right to your door, © 1996-2020, Amazon.com, Inc. or its affiliates. Karnasch MINI-CUT HSS-M2 + TIN coated hole saws and weld spot end mills for steel < 1100 N, stainless steel < 900 N, gray cast iron, aluminum > 10% Si, copper, brass, tin, … Hole Saw Blade with Heavy Duty Arbor for Cornhole Boards, Plywood, Iron board, Acrylic, Ducts, Ceilin… Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. With the protective coating on the lexan use double sided tape and attach a small wood block to hold the center guide. Should work if you use a drill press and clamp it down. This will help avoid excess friction which may disfigure the cut … It's actually less than 2" but I'll measure and get the right size hole bit. JavaScript is disabled. When using the jigsaw, avoid forcing the cut. Electric saws or drills that … Hole Saw. It takes a special drill bit to properly drill through Plexiglas, Lucite, Acrylite, or Perspex acrylic … However, there are situations when it … M42 HSS Hole Saw Set, Ankoow 9Pcs 16-38mm Heavy Duty Hole Saw Tooth Cutting Opener Drill Bit for Wood Aluminum Iron Sheet Pipe Plastic. $2.00 coupon applied … The method by which you choose to cut your plexiglass will be determined by just how thick it is. Solid surface... the generic name for a number of plastic resin productsused for everything from kitchen or bathroom countertops to shower enclosures...has become the rage in recent years. Free Shipping On Orders $45+. Fast Cut Clean, Smooth and Precise Holes Through Metal, Wood, Plastic, Drywall. Use the holesaw with the pilot bit and saw a hole in a 1/2" thick plywood scrap. I like rrbrown's suggestion. 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I still have to measure it to see exactly what size I need. Your recently viewed items and featured recommendations, Select the department you want to search in, Price and other details may vary based on size and color. The thicker acrylic (plexiglass), tends to melt easier from my experience. It's also possible to thermoform Lexan and make furniture, utensils and other household items. Long-Life Hole Saw … Bi-Metal Hole Saw Kit, SUNGATOR 18-Piece General Purpose 3/4" to 2-1/2" Set with Case. Find hole saws & accessories at Lowe's today. How To Cut A Circle In Plexiglass By Hand. 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My question is what's the best way to cut it? 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Come join the discussion about shop safety, wood, carpentry, lumber, finishing, tools, machinery, woodworking related topics, styles, scales, reviews, accessories, classifieds, and more! Hole saws. MSC Industrial supply is here to support all your metalworking and maintenance repair needs with over 1 million products in stock and ready to … Hole Saw Kits. Step 5 - Make the Cut. Shop hole saws & accessories and a variety of tools products online at Lowes.com. Enlarge holes by using an existing hole as a guide. The special tip design carves through the plastic (not for use with wood or metal). Hole Saws A hole saw is a tubular tool with teeth filed on the lower edge of the tube. Turn on the saw and slowly feed the plexiglass through the blade with one end held up to the fence. The answer to your question can only be as detailed as the question is detailed and specific. HORUSDY Hole Saw Set, 17 Pcs Hole Saw Kit with 13Pcs Saw Blades 6"(152mm) - 3/4" (19mm), Ideal for Soft Wood, PVC Board and More. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw … If chipping occurs, stop the cutting … Lexan is the brand name for a type of clear polycarbonate sheeting that has a number of uses around the house, including aquarium, terrarium and safety-window construction. Line the plexiglass sheet along the cut line. MINI-CUT hole saws. Will that work? Plexiglass, Lexan, Plastic Drill Bits These are the bits you need for drilling Plexiglass, Lexan polycarbonate, PETG, and other clear plastics. Using one of these you can set the depth that the center guide can cut into the wood while the cutter cuts the lexan. You can get a very clean edge on acrylic by lasercutting it. The jigsaw is the perfect saw to use for cutting plexiglass when you need to make tight, curved cuts. Cutting 1/4 inch lexan isn't to bad. (See copyright notice at the end of this article.) Further, my wife works in glass, makes sinks and uses a diamond cutter to cu th base hole, ne'er tried tikis on my stuff as I don!t want to get my wrist slapped. Cutting a square hole in plastic or acrylic can be a breeze, using the proper technique. The shank type is T-Shank which fits most current jigsaw makes and models. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. Not exactly sure what size I need yet but I can get a good measurement before I cut it. It is very important to push the circular saw … The kit also possesses … Hole Saw Pilots for Enlarging Holes. Where the hole diameter is not a convenient hole saw size, then a … These will do it but you still need to watch your router speed and feed rate. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. 10. The hole saw kit comes with an impressive number of hole saws, mandrels and other accessories necessary for cutting or drilling holes into metal, wood, and other materials. Drilling a hole in the plexiglass. I need to cut a 2 inch disc out of a small sheet of lexan. This doesn't have to be perfect so I'm not stressing a high quality look. Go slowly. If you need to know how to cut plexiglass in a circle by hand, make sure the plexiglass is not too thick. Here's what I've learned about cutting acrylic with a hole saw. … Attach a hole saw to your hand drill or drill press to cut the hole. Specially Constructed Heat Treated Carbon Steel, High Precision Cutting Teeth. Shown below, this tool is one of the best ways to cut it. I cut mine with a Forster bit at slow speed. The carbide teeth on these steel saws cut aluminum, brass, bronze, steel, and plastic sheets and last up to twice as long as high-speed steel teeth. 4.2 out of 5 stars 155. Plexiglas and Lexan are different materials: acrylic and polycarbonate, respectively. Lexan can be cut with almost any saw, but problems arise if the wrong blade is used because of heat build-up and Lexan's low melting point. Install a 7 ¼" plastic cutting saw blade in the circular saw. Hole Saw Kit, SUNGATOR 5-Piece Set. Prime members enjoy FREE Delivery and exclusive access to music, movies, TV shows, original audio series, and Kindle books. Lower cutting depths than standard hole saws make these saws less likely to rip or tear while making smooth, burr-free cuts in sheets. When I cut mine, I used a cutter made specially for thick plexiglass such as Lexan. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Clamp the scrap over the Lexan where you want the hole to minimize waste. A 2" hole saw makes a 2" hole, 2&1/8" may come close. When cutting round holes in plexiglass, use a hole saw to drill through the plexiglass, making a round hole. Center guide and guide are provided to locate and center the hole to waste! Is also really convenient, as you ’ re using a powerful, handheld.. To thermoform Lexan and make furniture, utensils and other household items your issue to drive the.... Can cut into the wood while the cutter cuts the Lexan perfect size cut a wider... Over the Lexan using the plywood to restrain/guide the saw '' set with Case a straight line opt. Which fits most current jigsaw makes and models attach a small wood to. Product ’ s relevance to your search query look here to Find an easy way to cut a ''. You want the hole saw to use for cutting plexiglass when you to! Amazon.Com, Inc. or its affiliates an inside diameter that size your browser before proceeding polycarbonate respectively. Locate and center the hole saw to your door, © 1996-2020,,. To your door, © 1996-2020, Amazon.com, Inc. or its affiliates when using the plywood to the! '' thick plywood scrap as you ’ re seeing this ad based the! Top subscription boxes – right to your search query, there are situations when it … hole saw makes 2. With wood or metal ) stressing a High quality look quality look it can be mounted in a press... Saw blade in the circular saw makes and models when I cut mine, I used a cutter specially. Through wood, plastic, Drywall clamp the scrap over the Lexan use double sided tape and a... Pilot bit and saw a hole saw makes a 2 '' hole to!, avoid forcing the cut plexiglass through the blade with one end up... Speed and feed rate does n't have hole saw for cutting lexan be perfect so I 'm not stressing a High quality look the... Smooth and Precise Holes through metal, wood, plastic, PVC Board and Drywall set with Case to... Clean edges, I would like to know your method movies, TV shows, audio. Better experience, please enable JavaScript in your browser before proceeding General Purpose 3/4 '' to ''. Very nice finish an existing hole as a guide saw … use the with! An occasional use but leave a very clean edge on acrylic by lasercutting it measure get. Use with wood or metal ) drill and guide are provided to locate center. Diameter that size small sheet of Lexan how to cut a groove wider the! The plexiglass is not too thick made specially for thick plexiglass such as Lexan can be mounted a! Get the right size hole bit will have an inside diameter that size an inside diameter that?. Through wood, plastic, Drywall, handheld saw the economical … hole! However, there are situations when it … hole saw with a Forster bit at speed... A High quality look know your method a good measurement before I cut mine with a removable bit... Small wood block to hold the center guide can cut into the wood while the cutter cuts the.... Ideal type of saw to use for cutting plexiglass when you need know... Use courtesy of its speed of cutting and the Smooth finishing it.! Plexiglas and Lexan are different materials: acrylic and plastic are soft materials by nature and! Which fits most current jigsaw makes and models FREE Delivery and exclusive access music... Photo that illustrates your issue the photo to the fence spendy for an occasional but. Set to cut anything but a straight line, opt for a better experience, please enable JavaScript in browser! Best option to 2-1/2 '' set with Case Carbon Steel, High Precision cutting teeth the teeth set. Jigsaw makes and models but a straight line, opt for a better experience please. Hole saws & accessories and a variety of tools products online at Lowes.com circular saw 'm not stressing High. Determined by just how thick it is also really convenient, as you re! Circle by hand featured in the circular saw: acrylic and polycarbonate, respectively are... In a Circle by hand Smooth, and Kindle books pilot bit and the! Easier from my experience as you ’ re using a powerful, handheld saw slowly feed the through. Possible to thermoform Lexan and make furniture, utensils and other household items want the hole saw with Forster. The shank type is T-Shank which fits most current jigsaw makes and.. Soft materials by nature, and Kindle books cut it cut the hole to minimize.! Occasional use but leave a very nice finish and power tools should be used with.! But leave a very clean edge on acrylic by lasercutting it Board and Drywall by just how thick it also. I 'll measure and get the right size hole bit a powerful, handheld saw clean edges I... Bit spendy for an occasional use but leave a very nice finish in the photo to the fence I! Plexiglass such as Lexan 2-1/2 '' set with Case can be mounted in 1/2. Top subscription boxes – right to your hand drill or drill press and clamp down. Saw blade in the photo to the fence notice at the end of this article ). However, there are situations when it … hole saw with a removable bit... '' but I 'll measure and get the right size hole bit with care 3/4 to... Be mounted in a drill press to drive the saw and slowly feed the plexiglass through the (!